While we don't publish a specific weight limit, the roto-molded construction and heavy-duty wheels are designed to handle fully loaded trade show displays. Most customers pack 50-80 lbs of equipment without issues. For extremely heavy loads or custom requirements, contact our team to discuss your specific needs and whether additional reinforcement or a custom case would be beneficial.

At 67" long, the XL case fits in most full-size SUVs, cargo vans, and pickup trucks with the tailgate closed. It's too long for most sedans and compact SUVs. The 28" width and 14" height are manageable for most vehicles with cargo space. If you're unsure, measure your vehicle's cargo area before ordering, we're happy to discuss alternative case sizes if needed.

The 67" exterior length exceeds standard airline baggage limits (typically 62" linear inches). You'll need to ship it as freight or use an airline's oversized cargo service, which varies by carrier. For frequent flyers, consider our Large Telescoping Case (51" exterior) which meets most airline size restrictions, or freight the XL case ahead to your hotel or venue.

The lid starts at 5 inches tall and telescopes (extends) up to 13.5 inches. This lets you adjust the interior height based on what you're packing. For flat items like graphics and frames, keep it at minimum height. For taller components like rolled banners or lighting fixtures, extend it to create more vertical space. The lid locks at your desired height with the strap system.

The roto-molded polyethylene shell is water-resistant and will protect contents from rain, splashes, and damp conditions during normal transport. However, it's not rated as fully waterproof or submersible—the lid closure is secured with straps rather than a gasket seal. For most trade show scenarios (loading docks, vehicle transport, convention centers), it provides excellent moisture protection.

Absolutely. Many customers add foam sheets, bubble wrap, or moving blankets to cushion delicate components like monitors, LED panels, or electronics. The smooth interior makes it easy to customize padding based on what you're shipping. For permanent padding solutions, consider closed-cell foam that can be cut to fit your specific display components.

It depends on your booth design. A typical 10x10 booth with a 10-foot backwall, counter, and accessories usually fits in 1-2 XL cases. If you have backlit displays, multiple banner stands, or product displays, you might need 2-3 cases total. Review your display components' packed dimensions or contact us with your booth details, we can recommend the optimal case configuration to minimize shipping costs while protecting everything properly.

Roto-molded cases (like our XL case) are made by heating and rotating polyethylene in a mold, creating uniform wall thickness and superior durability. Injection-molded cases are made by injecting plastic into a mold under pressure—faster and cheaper, but typically with thinner walls and stress points. Roto-molded cases handle repeated impacts, extreme temperatures, and rough handling better, making them ideal for trade show equipment that travels frequently.

Yes, the XL cases are designed to stack securely. The flat top and bottom surfaces create stable stacking, making efficient use of storage space in your warehouse or storage unit. When stacking, we recommend placing heavier cases on the bottom and avoiding stacks higher than 3-4 cases for safety. The molded-in handles remain accessible even when cases are stacked.

Standard cases ship in gray. If you need custom colors for brand matching or fleet identification, contact our team, custom orders may be available for large quantities, though lead times and pricing will vary. For most customers, the professional gray finish works well and doesn't show dirt or scuffs as readily as lighter colors.